Numerical Simulation Of Press Forming Of An
Automotive Body Structural Component Using
St13 And BH340 Steel Sheets
Author(s)
Y. Yu, Z. Yang, J. Chen & D. O. Northwood
Abstract
Numerical simulation experiments using Dynaform were performed for the press
forming of the front and rear roof beams of a medium-duty truck CA1092
produced by the First Automobile Factory of China. The production route for
both beams involves blanking, press punching, trimming and true-up: pressing in
the major production step. These beams were being produced using construction
steel (St 13) sheets. As part of an initiative to reduce vehicle weight, and thereby
improve performance, the company wished to replace the St13 steel sheets with
high-strength steel (BH340) sheets. Press forming simulation results for BH340
steel using the same forming parameters (tool velocity, binder force, friction
coefficient) as for St13 steel showed a serious tendency for the parts to wrinkle
and crack. Modification of the forming parameters eliminated the cracking of the
BH340 sheets and improved the thickness uniformity compared to beams made
from the St13 steel sheets.
Keywords: front beam and rear beam of truck, Dynaform, numerical simulation,
high-strength steel.
1 Introduction
Since the late 1970s and early 1980s, many countries in the world began using
high-strength steel to produce automotive body components [1, 2]. In recent
years, high-strength steel consumption has increased year by year. Reducing
Keywords
front beam and rear beam of truck, Dynaform, numerical simulation,
high-strength steel
Related Book
Other papers in this volume
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